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July 28
Well, I really think it is fixed for good now. Really. My last entry in
the Ship's Log from the 25th described how we were towed into Musket Cove
after our transmission sprung a leak from a broken hydraulic fitting. It
has been 3 days since then and I have been working hard the entire time to
put things right. First I had to find a proper elbow fitting as the ones
available in Fiji are all too bulky and stick out too far. I was lucky
enough to find another boat (S/V Califia, from California with Glenn and
Glenna aboard) who had the exact part I needed. You may ask what happened
to the original fitting we had for the last 2 ½ years, well, it was lost
with the old transmission. The bozos who removed the transmission took the
fittings with them and never returned them.
The first problem I faced, once I had the proper part, was installing it.
Imagine if you will you are in a dark closet. There are sharp metal things
poking you from all sides. You do have a flashlight though, so you can
see. Now imagine that at the bottom of the closet is a small hole about
4" square and in this hole is a space 2" square and in that
space is a hole into which you must place 100 marbles. The hole is exactly
the size a marble can pass through, but in order to get the marble in you
have to stand on your head with one arm in the hole and feel your way in.
Now do that 100 times. This may give you some idea of what it was like to
screw in this fitting. This took me 7 hours over a 2 day period. You might
say I am a lazy slob for working only 7 hours over 2 days. Well, the other
7 hours (assuming 2, 7 hour days) was spent thinking about HOW to get the
damn marbles in the hole!
The next problem was to align the engine to the shaft. The shaft is fixed
and must be straight. The engine is mounted in such a way that it can be
adjusted in both the vertical and horizontal axis both in the front and in
the back. The trick is to get the engine to exactly line up with the
shaft. Unfortunately I have no experience doing this and only a little
experience watching someone else do it. Fortunately the world of cruising
yachts is a fraternity of like minded people who have all been in our
position at one time or another. Glenn from "Califia" offered to
help and ended up spending 7 hours with me doing the alignment. The reason
it takes so long is that the tolerances allowed are quite stringent and
demands patience and a high degree of precision. The coupling (two metal
discs, one attached to the shaft the other on the transmission) is 5"
in diameter and must be so straight that a gap of no more then 5
thousandths of an inch must be maintained around the entire circumference.
If one side has 8 thousandths and another 9 thousandths you are not done.
Small adjustments to the engine mounts must be made iteratively until the
gap is consistent all the way around.
Then we had to tighten everything up and check it again! Frequently the
very act of tightening the mounts causes the alignment to go off again and
you start over. By 7pm though Glenn was satisfied (it requires great
patience and an anal retentive attitude to do a job like this properly)
and I thanked him for saying so. This morning I spent an hour or two
getting everything else tightened up (we had removed the shifter linkage
and broken a wire that had to be spliced back on) and by 9:30am I was
finally able to test it in gear. Smooth as silk and the hydraulic fitting
is well clear of the hull (at least a half inch - that's how close it is).
I still have to re-install the genset muffler and the automatic fire
extinguisher which both had to be removed to access the transmission. Then
we have to repack the cockpit locker, again.
After the work was done last night we went to shore for happy hour and
BBQ. The yacht club has a cute little outdoor bar called "The 3
Dollar Bar". Last year when we were here, briefly, it was the 2.50
bar. I have been told it was once the "Dollar Bar". Inflation I
guess. They have a h BBQ pit (4 actually) and supply cruisers with fire
wood, plates and cutlery and everyone brings their own meat and side
dishes, builds a fire and cook and eat dinner. The atmosphere is friendly
and large picnic tables accommodate groups of 10 at once. Everyone knows
everyone pretty much and there were plenty of kids from other boats for
Jonah to play with. We all had a great time and of course everyone asked
me about our repair progress.
Our plan now is to relax today and pack up the boat so we can depart
tomorrow. We have only 9 days till August 6th when we need to be back at
Vunda Pt. Marina to get the boat settled in before we depart for the US.
We hope to spend those days relaxing at one of the beautiful little
islands this area is famous for. Stay tuned for more!
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